What is the typical Interior finish on an ICF?

All build­ing codes in the USA and Cana­da spec­i­fy that plas­tic insu­la­tion (EPS) must be cov­ered by a ther­mal bar­ri­er equiv­a­lent to 15 min­utes of fire pro­tec­tion in hab­it­able spaces. This is achieved with ½” gyp­sum board or an equiv­a­lent mate­r­i­al. Fox Blocks has spe­cif­ic fire test­ing that proves reg­u­lar ½” gyp­sum board with reg­u­lar dry­wall screws fas­tened into the plas­tic webs remains on the wall for the required 15-minute time peri­od.

Is installing ICFs a DIY project?
Fox Blocks rec­om­mends that all installers using Fox Blocks ICFs com­plete a Fox Blocks train­ing pro­gram to ensure they have a bet­ter under­stand­ing of the basics. How­ev­er, for first time installers, it is pre­ferred that a Fox Blocks trained, expe­ri­enced installer inspect the instal­la­tion pri­or to place­ment of con­crete and assist in the place­ment of the con­crete, as they are famil­iar with work­ing with con­crete and can ensure the build is struc­tural­ly sound and safe and the walls are con­sol­i­dat­ed prop­er­ly, built straight and plumb.
Is burning EPS toxic?
Test reports con­duct­ed by the Nation­al Research Coun­cil state: The max­i­mum tox­i­c­i­ty index obtained from the com­bus­tion of poly­styrene was of the same order as that of wood.” Fox Blocks ICFs have been test­ed to meet build­ing code require­ments for flame spread rat­ings, smoke devel­op­ment and tox­i­c­i­ty
What exterior finishes can be used on an ICF?
Fox Blocks are com­pat­i­ble with all exte­ri­or fin­ish mate­ri­als and sys­tems – sid­ing, stuc­co, mason­ry veneer, sim­u­lat­ed stone, etc. The attach­ment of cer­tain exte­ri­or fin­ish­ing sys­tems is rec­om­mend­ed with exte­ri­or grade screws fas­tened into the exposed or con­cealed webs.
Do ICFs require a special concrete mix design?
The con­crete is nor­mal strength, min­i­mum 2500 psi (20 MPa) per build­ing codes. The mix design spec­i­fies a small­er aggre­gate and high­er slump than con­crete typ­i­cal­ly used for floors. Most Ready-Mix sup­pli­ers are famil­iar with an ICF con­crete mix design.
How do I determine which size ICF to use?

ICFs pro­vide a rein­forced con­crete wall which is designed to spe­cif­ic engi­neer­ing prin­ci­ples. Typ­i­cal res­i­den­tial con­struc­tion, per the applic­a­bil­i­ty lim­its in the build­ing code, allows walls 10′ (3 m) high or less between lat­er­al sup­ports (floor and roof con­nec­tions). Below grade walls must have a min­i­mum 6″ (150 mm) con­crete core. In some regions, an 8″ (200 mm) con­crete core is the min­i­mum allowed thick­ness for below grade walls.

The 4″ (100 mm) form can­not be used below grade as a foun­da­tion wall. The 4″ (100 mm) form may be used for above grade walls up to a max­i­mum of 10′ (3.0 m).

The 6″ (150 mm) form, above grade, is lim­it­ed to approx­i­mate­ly 14′ (4.2 m) in height. Walls high­er than 14′ (4.2 m) must use an 8″ (200 mm) or larg­er form.

Typ­i­cal res­i­den­tial con­struc­tion will use 6″ or 8″ con­crete core size blocks. Project spe­cif­ic engi­neer­ing may allow for some core thick­ness to span ver­ti­cal­ly high­er than these pro­posed guide­lines.

How do I apply traditional stucco to an ICF?

Tra­di­tion­al stuc­co has a thick cemen­ti­tious base, typ­i­cal­ly installed over a met­al lath. The met­al lath is fas­tened direct­ly to the Fox Blocks webs with screw or sta­ples.

What size and how much steel reinforcement is required in an ICF?

Fox Blocks walls are designed as rein­forced con­crete walls, with steel rein­force­ment bars spec­i­fied to be installed ver­ti­cal­ly and hor­i­zon­tal­ly, as the walls are built. Typ­i­cal rein­force­ment bar sizes used are #4 or #5 (10 m or 15 m).

How do I apply an acrylic stucco finish to an ICF?
Acrylic stuc­co is a thin coat fin­ish which can be direct­ly applied to the EPS insu­la­tion on the exte­ri­or face of the ICF. Fox Blocks pro­vides a con­tin­u­ous EPS sur­face con­ducive for the appli­ca­tion of acrylic stuc­co. All acrylic stuc­co man­u­fac­tures are famil­iar with ICFs as a sub­strate and each have their rec­om­men­da­tions for appli­ca­tion over ICFs. Note there is a dif­fer­ence in the instal­la­tion pro­ce­dures between acrylic stuc­co and tra­di­tion­al stuc­co.
Is a vapor barrier required on the inside face of an ICF wall?
No. The char­ac­ter­is­tics of an ICF wall with the mass con­crete and the EPS insu­la­tion pro­vide the required vapor per­me­ance to meet build­ing code require­ments as a vapor bar­ri­er.