Are there different types of Expanded Polystyrene (EPS)?
EPS is list­ed basi­cal­ly under four prop­er­ty clas­si­fi­ca­tions – Type I, II, III and IV. The char­ac­ter­is­tics are based on the den­si­ty of the mold­ed foam which defines the prod­uct type. Fox Blocks ICFs are man­u­fac­tured as a Type II EPS with a den­si­ty of approx­i­mate­ly 1.5 pounds per cubic foot.
What fasteners are recommended for ICFs?

Fox Blocks has con­duct­ed numer­ous fas­ten­er tests for pull-out strength and shear capac­i­ty for var­i­ous fas­ten­ers – screws, ring shank nails and sta­ples into the plas­tic webs. The rec­om­men­da­tion for inte­ri­or and exte­ri­or appli­ca­tions of fin­ish mate­ri­als is for the use of screws which pro­vide the best hold­ing capac­i­ty into the plas­tic webs or fas­ten­ing strips in the forms which are iden­ti­fied on each block.

The EPS insu­la­tion does not pro­vide any hold­ing capac­i­ty for fas­ten­ers.

Does expanded polystyrene (EPS) present a serious fire hazard?
The EPS in an Fox Blocks has a flame retar­dant that allows the forms to be flame resis­tant. The EPS will melt when exposed to sus­tained tem­per­a­tures over 300°F (149°C). The igni­tion point of the melt­ed styrene is 600°F (315°C) (wood is approx­i­mate­ly 500°F (260°C). Fox Blocks have been test­ed to meet the build­ing code require­ments for flame spread and smoke devel­op­ment, plus Fox Blocks may be used as fire resis­tant rat­ed wall assem­blies in schools and hos­pi­tals.
What size and how much steel reinforcement is required in an ICF?

Fox Blocks walls are designed as rein­forced con­crete walls, with steel rein­force­ment bars spec­i­fied to be installed ver­ti­cal­ly and hor­i­zon­tal­ly, as the walls are built. Typ­i­cal rein­force­ment bar sizes used are #4 or #5 (10 m or 15 m).

How are Fox Blocks green/environmentally friendly?
Fox Blocks con­tain a min­i­mum of 40% recy­cled con­tent by weight.
  • Fox Blocks do not off-gas and are not man­u­fac­tured using any gas­es that deplete the ozone or are harm­ful to the envi­ron­ment.
  • Fox Blocks require low embod­ied ener­gy to man­u­fac­ture.
  • Fox Blocks do not con­tain any mate­ri­als, that pro­mote mold or mildew growth.
  • Fox Blocks are an effi­cient con­struc­tion method there­by reduc­ing the amount of con­struc­tion waste, dust and air pol­lu­tion in the build­ing process.
  • Build­ing with Fox Blocks will save on heat­ing and cool­ing costs because less air is exchanged between the out­side and inside of your home. This also means a small­er more effi­cient HVAC unit is required for the home.
  • Fox Blocks are sus­tain­able. They will not rot or dete­ri­o­rate for the life of your home.
  • Fox Blocks pro­vide a secure, durable, com­fort­able, long last­ing build­ing
What exterior finishes can be used on an ICF?
Fox Blocks are com­pat­i­ble with all exte­ri­or fin­ish mate­ri­als and sys­tems – sid­ing, stuc­co, mason­ry veneer, sim­u­lat­ed stone, etc. The attach­ment of cer­tain exte­ri­or fin­ish­ing sys­tems is rec­om­mend­ed with exte­ri­or grade screws fas­tened into the exposed or con­cealed webs.
Do ICFs require a special concrete mix design?
The con­crete is nor­mal strength, min­i­mum 2500 psi (20 MPa) per build­ing codes. The mix design spec­i­fies a small­er aggre­gate and high­er slump than con­crete typ­i­cal­ly used for floors. Most Ready-Mix sup­pli­ers are famil­iar with an ICF con­crete mix design.
Can the plastic webs be detected by using stud finders?

A stud find­er typ­i­cal­ly uses the den­si­ty of mate­ri­als to locate studs. The polypropy­lene (plas­tic) web mate­r­i­al will show up on high qual­i­ty den­si­ty stud find­ers. Note, the webs in Fox Blocks are spaced at 8″ (200 mm) on cen­ter and will be con­tin­u­ous ver­ti­cal­ly on each side of the wall.

How do I determine which size ICF to use?

ICFs pro­vide a rein­forced con­crete wall which is designed to spe­cif­ic engi­neer­ing prin­ci­ples. Typ­i­cal res­i­den­tial con­struc­tion, per the applic­a­bil­i­ty lim­its in the build­ing code, allows walls 10′ (3 m) high or less between lat­er­al sup­ports (floor and roof con­nec­tions). Below grade walls must have a min­i­mum 6″ (150 mm) con­crete core. In some regions, an 8″ (200 mm) con­crete core is the min­i­mum allowed thick­ness for below grade walls.

The 4″ (100 mm) form can­not be used below grade as a foun­da­tion wall. The 4″ (100 mm) form may be used for above grade walls up to a max­i­mum of 10′ (3.0 m).

The 6″ (150 mm) form, above grade, is lim­it­ed to approx­i­mate­ly 14′ (4.2 m) in height. Walls high­er than 14′ (4.2 m) must use an 8″ (200 mm) or larg­er form.

Typ­i­cal res­i­den­tial con­struc­tion will use 6″ or 8″ con­crete core size blocks. Project spe­cif­ic engi­neer­ing may allow for some core thick­ness to span ver­ti­cal­ly high­er than these pro­posed guide­lines.

Does EPS absorb water?
No, EPS is a closed cell foam and does not act like a sponge or absorb water.