What is the R-Value?

The clear R‑Value of an Fox Blocks is R22, how­ev­er cur­rent Ener­gy codes rec­og­nize the lack of ther­mal bridg­ing in an ICF and the con­tri­bu­tion of the mass con­crete on the influ­ence of the ther­mal per­for­mance. Whole wall cal­cu­la­tions indi­cate a Fox blocks wall assem­bly pro­vides an R24 rat­ing.

The con­tin­u­ous dou­ble lay­er (inside and out­side) of insu­la­tion, the elim­i­na­tion of ther­mal bridg­ing and min­i­mal air infil­tra­tion through the mass con­crete wall assem­bly, allows Fox Blocks walls to per­for­mance in the high per­for­mance wall assem­bly cat­e­go­ry. Com­plet­ing the enve­lope with ener­gy effi­cient win­dows and doors and roof insu­la­tion, Fox Blocks homes can eas­i­ly meet and exceed ener­gy code require­ments and exceed the min­i­mum require­ments for Ener­gy Star and Ener­Guide. A Fox Blocks struc­ture requires 44% less ener­gy to heat and 32% less ener­gy to cool.

How do you control voids in the wall?
The con­crete mix is a high slump 5″- 6.5″ (125 mm – 165 mm) with a small­er aggre­gate size so the con­crete flows eas­i­ly. The per­son in charge of plac­ing the con­crete should watch the con­crete flow through­out the whole wall to ensure there are no void pock­ets. Inter­nal vibrat­ing pro­vides good con­sol­i­da­tion, elim­i­nat­ing voids.
Can masonry be installed on the exterior walls?
Yes, Fox Blocks has a brick ledge form and the xLer­a­tor ledge rein­force­ment that is designed to sup­port mason­ry. Fox blocks also has a tieKey acces­so­ry which is a specif­i­cal­ly made as a mason­ry tie, to be insert­ed through the form into the con­crete.
When is a Taper Top form required?
Taper Top forms are specif­i­cal­ly designed to pro­vide a larg­er bear­ing sur­face along the top of the wall. Typ­i­cal­ly, the increased bear­ing sur­face may be used to sup­port mason­ry, floor or roof loads. Taper top forms are used in the tran­si­tion from ICF to wood frame con­struc­tion and the taper top form would be the top form on the wall.
What do termites do to the foam?
EPS pro­vides no nutri­ent val­ue and is not a food source for ter­mites. If left exposed, ter­mites may tun­nel into the foam in search of fibrous food. When build­ing, in a heavy ter­mite infes­ta­tion area, care is required in the detail­ing and con­struc­tion of the walls that will be in con­tact with ground, to pre­vent access to the foam for ter­mites.
What fasteners are recommended for ICFs?

Fox Blocks has con­duct­ed numer­ous fas­ten­er tests for pull-out strength and shear capac­i­ty for var­i­ous fas­ten­ers – screws, ring shank nails and sta­ples into the plas­tic webs. The rec­om­men­da­tion for inte­ri­or and exte­ri­or appli­ca­tions of fin­ish mate­ri­als is for the use of screws which pro­vide the best hold­ing capac­i­ty into the plas­tic webs or fas­ten­ing strips in the forms which are iden­ti­fied on each block.

The EPS insu­la­tion does not pro­vide any hold­ing capac­i­ty for fas­ten­ers.

How does the ICF block get secured to the foundation?
The ICF blocks are held in place with either low expan­sion spray foam or a met­al starter track. The bracing/​alignment sys­tem, typ­i­cal­ly installed after the 4th course of block, also sup­ports the ICFs in place. Once the con­crete is in the wall there is no con­cern with the forms mov­ing. The con­crete is con­nect­ed to the foot­ing with rein­forc­ing dow­els.
What is a ‘blow-out’?

A blow-out’ is a break in the form, gen­er­al­ly due to the pres­sure from the liq­uid con­crete dur­ing the con­crete place­ment and/​or con­sol­i­da­tion. Fox Blocks ICFs are designed to main­tain a high safe­ty fac­tor of pres­sure from the liq­uid con­crete. Dam­aged forms or fail­ure to sup­port areas where forms have been cut leav­ing a large area of EPS between the web sup­ports may cause a blow-out. Over con­sol­i­da­tion may also cause a blow-out.

Fox Blocks rec­om­mends the Pre-Place­ment Check­list be reviewed for all wall assem­blies pri­or to the place­ment of con­crete, to find poten­tial prob­lem areas and install addi­tion­al strap­ping or sup­port to pre­vent blow-outs. Gen­er­al­ly, for an Fox Blocks form, the size of a blow-out may be lim­it­ed to the EPS between the webs, 6″ or 8″ wide by the height of one form. If a blow-out occurs, the con­crete pour moves to anoth­er area on the wall, the hole is patched by replac­ing the EPS, installing wood sup­port over the area, and then resum­ing the pour.

Is there a top and bottom on the blocks when installing the Fox Blocks forms?
Fox Blocks forms have a reversible inter­lock sys­tem on all blocks. The robust inter­lock allows the blocks to fit togeth­er very tight­ly, elim­i­nat­ing any require­ment for adhe­sives. A reversible inter­lock speeds up the instal­la­tion.
Does expanded polystyrene (EPS) present a serious fire hazard?
The EPS in an Fox Blocks has a flame retar­dant that allows the forms to be flame resis­tant. The EPS will melt when exposed to sus­tained tem­per­a­tures over 300°F (149°C). The igni­tion point of the melt­ed styrene is 600°F (315°C) (wood is approx­i­mate­ly 500°F (260°C). Fox Blocks have been test­ed to meet the build­ing code require­ments for flame spread and smoke devel­op­ment, plus Fox Blocks may be used as fire resis­tant rat­ed wall assem­blies in schools and hos­pi­tals.