Can I install a 16' garage door and / or large openings in a concrete wall?
Yes, if the following criteria is available for the design of a concrete lintel (beam) over the opening – concrete lintel depth minimum 16″ (400 mm) or more with no point loads. Larger openings would require an engineered design.
How do I apply an acrylic stucco finish to an ICF?
Acrylic stucco is a thin coat finish which can be directly applied to the EPS insulation on the exterior face of the ICF. Fox Blocks provides a continuous EPS surface conducive for the application of acrylic stucco. All acrylic stucco manufactures are familiar with ICFs as a substrate and each have their recommendations for application over ICFs. Note there is a difference in the installation procedures between acrylic stucco and traditional stucco.
Do you need special code approvals to build with Fox Blocks ICFs?
No, ICFs in general are covered in the building code and Fox Blocks ICF has a product evaluation report that confirms the product and applications meet the requirements of the respective building codes in the USA and Canada. These reports are available on our website.
Is a high performance ICF home less expensive to build than a wood framed high performance home?
Yes, marginally higher on the initial capital costs, but, it is a recorded fact that Fox Blocks high performance homes out perform in comfort and operating costs over a wood framed home. These creates monthly cost savings for the life cycle of the Fox Blocks home.
Is there a top and bottom on the blocks when installing the Fox Blocks forms?
Fox Blocks forms have a reversible interlock system on all blocks. The robust interlock allows the blocks to fit together very tightly, eliminating any requirement for adhesives. A reversible interlock speeds up the installation.
Why is the concrete limited to a placement height or lifts of 4 feet (1.2 m)?
To alleviate the pressure from the liquid concrete, the concrete is placed in layers or ‘lifts’. The first lift is limited to 4′ (1.2 m) of concrete around the perimeter of the building. This allows approximately one hour for the concrete to set-up before continuing with the next 4′ (1.2 m) lift. The lower lift provides support for the next lift as the concrete is placed continuously around the building in consecutive lifts to the top of the wall.
Is an ICF house faster to build?
The assembly and placement of concrete may take the same time as to build with conventional methods. The advantage with Fox Blocks is that the walls are now insulated, have a vapor and air barrier installed and are ready for finishes once the windows and roof are installed. These benefits will save weeks and/or months depending on the size of the projects.
Can I leave Fox Blocks forms exposed to ultraviolet rays for an extended period (months)?
Yes, but you will notice a light dusting on the surface and a yellowing discoloration of the forms. This does not indicate any detrimental effects to the ICFs. We do suggest, that if the exterior finish is not going to be installed within around a 3 month period or more, the forms be protected from UV rays by installing a temporary building wrap type material. The powdery film must be removed with soap and water before the application of a synthetic stucco finish or waterproofing membrane.
Can you vibrate or consolidate the concrete in ICFs?
Yes, consolidation of the concrete is one of the key elements in the placement of concrete in an ICF wall. Fox Blocks recommends internal vibration with a pencil vibrator, quickly in and slowly out.
Is an ICF home quieter than a stick framed home?
Absolutely. The exterior walls are two layers of continuous insulation, the density of solid concrete and a layer of ½” gypsum board on the inside all contribute to superior sound suppression of STC 50 for the whole building envelope. Note: A wood frame system of equivalent STC rating would be 2 x 4 studs spaced 16˝ o/c, with 3½˝ absorptive material, 1 layer of 5 /8˝ Type X gypsum board on resilient channels spaced 16˝ o/c, and 2 layers of 5 /8˝ Type X gypsum board on the other side. (Courtesy of 1995 NBCC Section A9.10.3.1 Wall #W5a)