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Fox Blocks ICF Featured on News Segment on Fire Resistant Homes

| Benefits of ICFs | June 23, 2014

ICF Construction for Fire Resistant Homes

Fox Blocks was recently contacted to supply some info for a quick story airing on Fox News, on fire resistant homes and ICFs. The Southwest has been increasingly ravaged by wildfires in recent years, so building a home or business to resist fire is becoming more common place. Fox Blocks have fire ratings of 4 hours and ICFs have been shown to resist fire to allow for crucial minutes for the fire department to arrive, or to allow more time to evacuate the premises. See the Fox News TV segment on ICF Construction featuring two Fox Block ICF Builders! Plus check out the videos below that for more ICF Vs. Fire stories.

 

More Stories on ICFs and Fire

1. Link to video of Colorado Wildfires and ICF Homeowner- http://bcove.me/d7i6cxx4  
2. ICF Home Saved Owners Life:

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Fox Blocks Expands ICF Manufacturing to Texas and Missouri

| Fox Blocks in the Field | June 10, 2014

Fox Blocks is excited to announce continued expansion of our ICF manufacturing locations!  We are now being produced in Keller, TX and Nixa, MO- bringing the total to 18 manufacturing points across the US and Canada.

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Increased ICF Manufacturing Capabilities

These recent additions follow on the heels of expansion with plants in Becker, MN and in Nazareth, PA, all which have been brought online to meet the growing demand for Fox Blocks ICFs. Demand has grown aggressively due to intense ICF market penetration, in addition to the acquisition of Reward Wall Systems and ARXX, earlier in the year.

“Adding these two plants reinforces our ability to service large scale heavy commercial jobs, as well as allowing the residential client to gain better access to Fox Blocks ICF. The capacity of our molder network is second to none, and our strategic placement of our plants assures efficient and timely supply of our products to our customers,” says Mike Kennaw, Vice President of Sales.

“The Texas plant has been a long time coming, as the market potential is enormous. We are now the only ICF company manufacturing there. This allows for Fox Blocks products right in the heart of the Texas, made by Texans for Texans.”

Dedicated tooling at our Plants

The new Fox Blocks ICF manufacturing locations, with Foam Fabricators in Keller, TX and Diversified Plastics in Nixa, MO, are now in Pre-production testing and have received dedicated tooling and are undergoing extensive on-site QA/QC testing and training. The Keller, TX plant is expected to be online producing ICFs by July with Nixa, MO slated for end of June.The Nixa plant will start by producing only 10″ and 12″ product to meet market demand requirements.

Unlike competing brands of ICF we have dedicated tooling at our plants so out products can be ready to ship when you are ready to receive! The combination of tooling, production efficiencies and an industry leading quality control program ensures the delivery of a premium Fox Blocks quality industrial strength ICF.

Fox Blocks now manufactures ICFs in 18 locations including Omaha, NE; Nazareth, PA; Becker, MN; Orlando, FL; Northbridge, MA; Post Falls, ID; Jerome, ID; McFarland, CA; Phoenix, AZ; Colorado Springs, CO; Cherryville, NC; Anchorage, AK; Keller, TX; Nixa, MO; Montreal, QC; Starbuck, MB; Ponoka, AB; Cap Pele, NB.

Phoenix Schaumaplast Plant Inv 7 2012 003

 

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ICFs and Severe Weather

| Fox Blocks in the Field | Insulated Concrete Forms | April 28, 2014

Severe Weather Starts its Seasonal Havoc

As we all are very aware, this time of year and throughout the early summer, is prime weather conditions for severe weather to occur. Most notably, tornadoes are a huge concern, especially in the Midwest. As of last night, tornadoes have started their annual ravaging of parts of the Midwest all the way down south. The tornadoes these last few years seem to be occurring more , bigger in size and staying on the ground longer. This brings us to the important issue of having a shelter that can withstand the winds and debris of a tornado, hurricanes, and other high wind forces. recently Fox Blocks just publish a quick overview on how to build an ICF storm shelter, check that out with the embedded video below.

Insulated Concrete Forms Build Safer Homes

By using insulating concrete forms for homes across the country, the home becomes a safe haven from tornadoes and hurricanes. This is one of the huge benefits we have always talked about with our type of product. The steel reinforced concrete, which can cure stronger than normal concrete because of the foam insulation, can withstand winds of over 200 MPH, and projectile debris traveling over 100 MPH. There are dozens of eye witness examples of ICF homes taking EF5 tornadoes head on with the walls still standing.

There have been lab studies done to prove its resilience to wind and there are stories and real world examples of homes, across the country, that have withstood natural disasters because of the unique attributes of ICF construction.

Stronger than Wood and Steel

Plenty of third party research on testing the strength of our ICF walls versus typical wall with wood and steel studs has been done. The chart below shows the strength of ICFs, so its easy to see why ICFs are left standing after a bout with mother nature.

Axial Capacity – pressure or force placed downward upon the wall from roofs, floors and walls
Wall Bending Stiffness – the strength of the wall structure to resist deflection
Lateral Capacity – sideways movement pushing against the wall due to soil, wind or earthquakes
Deflection – movement within a wall assembly

Type of Wall Axial Capacity (plf)
Wall bending Stiffness (psf)
Lateral Capacity (psf
Fire Resistance Rating
2×4 Wall Cavity @ 16″ o.c. 435 9.5 37.5 30 min-1hr
2×6 Wall Cavity @ 16″ o.c. 3220 37 80 30 min-1hr
6″ Core ICF Wall #4 @ 24″ o.c. 22,000 300 65 3 hours

 

Below are a selection of photos taken over the years of ICF homes withstanding hurricanes and tornadoes. In fact the Bay Waveland Housing Authority built with ICFs for all of these reasons we mentioned above. Now they are witnessing all the other benefits of ICFs: energy efficiency, HUGE savings on wind and general insurance, and providing safe homes for the community.

ICF Home Tornado Indiana

F2 Celestine, IN Spring 2011

Tornado and ICF Wisconsin

ICF home took a direct hit from an EF4 Tornado. The entire neighborhood was devastated, the home left standing was still in construction and unoccupied at the time.

IA Tornado Disaster Resistance

Tornado near Parkersburg, IA. Notice complete leveling of the home on the left side of picture.

 

Iowa Tornado ICF constructions

Reward insulating concrete form home in Parkersburg, IA. Minimal structural damage

Hurricane ready ICF Home

ICF home before(left) and after(right) Hurricane Katrina, and the bottom photo is a house in the same neighborhood.

 

 

 

Manpower for 9,000 SF of ICF Wall Cut in Half!

| Fox Blocks in the Field | March 6, 2014

ICFs and Speed of Construction

Fox Blocks ICF products played an important role in reducing the time of construction and reduced manpower on the Las Vegas Army Reserve Center Phase 2 located in Sloan, Nev. Ease of stacking and quality interlocking corners made for fast and efficient installation on the 9,000-square-foot ICF project.

The Las Vegas Army Reserve Center Phase 2 is a two story above ground structure with three buildings totaling approximately 62,430 square feet. The Phase 2 facilities will include a 37,060-square-foot training building, a 20,965-square-foot Area Maintenance Support Activity (AMSA)/Organizational Maintenance Shop (OMS), a 4,405-square-foot unheated storage building, and 16,375 square-yards of paving areas and roads. The building was designed to meet the criteria and standards, and be compliant with the Leadership in Energy and Environment Design (LEED).

Army Reserve ICF Construction

Goverment Building ICF Construction

“The speed and ease of using Fox Blocks ICF on this project allowed our company to perform this job beyond our expectations,” said Troy Nibbelink, President Nibbelink Masonry Construction Group. “We completed 9,000 square-feet of wall in just five days with only five men. With normal masonry, it would have taken double the man power. Fox Blocks quality and ease of installation is important in an industry where time is money.”

“ICF llc was proud to supply the Fox Block and coordinate the Insulated Concrete Forms (ICF) bracing for the U. S. Army, Las Vegas Reserve Center Phase 2. Nibbelink Masonry did an excellent job installing the Fox Block in an expedient time with a very efficient team,” said Bart Jones, Principal ICF, llc, and Southern Nevada Distributor. “Over the past ten years, ICF llc has supplied ICF and Fox Blocks for a church, numerous homes, from Lake Las Vegas to Lee’s Canyon, Fire Stations, a medical office building and now a Federal building. The value of Insulated Concrete Forms in our extreme desert climate is becoming more important and obvious to all aspects of the building industry.”

YouTube Link: ICF Military Contractor Fox Blocks speed vs. CMU

Fox Blocks product lines include: Fox Blocks Straight Block, Angle Block, Corner Block, HV Clip, Fox Blocks Energy Stick, Fox Curb Block, tieKey Masonry Anchor, xLerator Ledge Reinforcement and the Fox Buck.

Fox Blocks ICF is a solid choice for building contractors looking to maximize energy efficiency. The Fox Blocks ICF wall system provides an extremely energy efficient building envelope offering superior strength, sound, air quality, and well insulated walls. With Fox Blocks products, energy efficiency is improved allowing for contribution to LEED Green Building status.

 

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Fox Blocks Acquiring Key Assets of ARXX Building Products

| Fox Blocks ICF Events | Insulated Concrete Forms | January 30, 2014

ARXX Building Products will become part of Fox Blocks on February 3, 2014

Omaha, NE (January 30, 2014) – Fox Blocks ICF announced today that it will acquire select key assets from ARXX Building Products on February 3, 2014, integrating those assets into its own operations and augmenting the Fox Blocks Insulated Concrete Form (ICF) product line. The companies have started working together now to develop and implement a plan that ensures a seamless transition for customers and employees. The transaction was approved by the Canadian Court on January 29, 2014 and is before the US Court for approval on January 31, 2014.

Fox Blocks ICF, recognized as the fastest growing ICF Manufacturer in North America and a Best in Class Sustainable Green Building Solution, is a branded product of Airlite Plastics Co. The company has produced over 45 million square feet of ICF wall surface for the construction industry and pursued this acquisition opportunity as a way to expand customer access to innovative green building solutions.

“ARXX has done an excellent job of growing the residential and commercial ICF market segments by working closely with contractors, design professionals and owners. We’re excited about the opportunity to expand Fox Blocks’ product line — and the growth of this market — by combining the strength of two ICF innovators and leaders,” explained Brad Crosby, Airlite Plastics Co. President & CEO.

Fox Blocks ICF Vice President Mike Kennaw commented, “This acquisition reflects the Fox Blocks commitment to helping grow the ICF market. By gaining scale and volume, we hope to be an ever stronger member of the ICF market, expanding our footprint in the North America market at the same time that we help expand the industry’s footprint in the broader construction products market.”

A key objective will be to immediately introduce ARXX customers to the Fox Blocks products and personnel insuring a smooth transition.

About ARXX Building Products
Tracing its ICF roots back to 1978, ARXX Building Products-Blue Maxx-AAB was one of the ICF industry’s leading founders, market developers and industry expanders. ARXX is known for its ICF innovation, commercial market expertise and broad based ICF industry experience. ARXX has developed a strong network of ICF customers, developers, architects, general contractors, residential contractors, and construction supply distributors throughout the U.S. and Canada. ARXX ICF products are being discontinued as of March 2014

Fox Blocks and Arxx building products

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Insulated Concrete Form Estimator

| Insulated Concrete Forms | January 22, 2014

Fox Blocks EstimatorPRO4

Fox Blocks Estimator PRO4 is now LIVE and available to download and use for project take offs and estimates! Estimate ICF quantities including specialty blocks, opening material, ancillary products, lineal feet of rebar, volume of concrete and man hours for a specific job. Our ICF estimator was created by industry professionals with decades of intensive technical experience in the ICF construction industry.

Apple Store

 

Insulated concrete form Estimator

Gathering feedback from users of our popular PRO3 we were able to update and change PRO4 to allow better navigation, more robust help tools and redesigned summaries. Our Insulated concrete form estimator will be your go to estimator when using ICF construction. When you use PRO4 you will notice:   

  • Faster loads, as JAVA is no longer needed
  • Ability to open multiple copies so you can do a group of estimates
  • The print outs are clean and professional and allow for control of what you want to print
  • Refine your numbers to the closest block with the new ADD/REMOVE block buttons
  • Fully comprehensive “Man Hours” tab that includes costs
  • Clear and visual help tools for each section
  • Full version is only a 7.2 MB download (Click here to download)
New Print Options

New Print Options

Insulated concrete form Estimator | "Man Hours" Tab with Costs

“Man Hours” Tab with Costs

Insulated concrete form Estimator | Visual Help Screens

Visual Help Screens

Our online version has simplified to increase functional speed for quick use for basic estimates, for the full feature set please download the full Estimator PRO4. Available in both a PC and MAC version.

Want Fox Blocks PRO4 Estimator on your mobile device? Estimator PRO4 will be available via Google and Apple app stores soon!Mobile ICF App

 

Use Fox EstimatorPRO4 as your go to insulated concrete form estimator

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ICF Builder Awards Round Up

| Fox Blocks ICF Events | December 16, 2013

Entries into the 2013 ICF Builder Awards have been submitted. And while we’re anxiously anticipating the results to be announced at the 2014 World of Concrete event in Las Vegas, we thought we’d share a round up of some of our previous awards.

Charlotte-Mecklenburg Police Department: Steele Creek Division

Charlotte-Mecklenburg Police Department: Steele Creek Division, ICF Builder Award Winner 2012

Las Vegas Fire Station 107

City of Las Vegas Fire Station 107, ICF Builder Award Winner 2012

Glasgow High School

Glasgow High School, ICF Builder Award Winner 2012

Nashville, TN Residence

ICF Builder Awards 2012, Large Residential

Quilter Residence

ICF Builder Award Winner 2011

Fox Blocks ICF to Acquire Reward Wall Systems Assets

| Fox Blocks ICF Events | December 1, 2013

Omaha, NE (November 20, 2013) – Fox Blocks ICF announced today that it will acquire select key assets from Reward Wall Systems, Inc. on February 15, 2014, integrating those assets into its own operations and augmenting the Fox Blocks Insulated Concrete Form (ICF) product line. The companies have started working together now to develop and implement a plan that ensures a seamless transition for customers and employees.

Fox Blocks ICF, recognized as the fastest growing ICF Manufacturer in North America and a Best in Class Sustainable Green Building Solution, is a branded product of Airlite Plastics Co. The company has produced over 40 million square feet of ICF wall surface for the construction industry and pursued this acquisition opportunity as a way to expand customer access to innovative green building solutions.

“Reward has done an excellent job of growing the residential and commercial ICF market segments by working closely with contractors, design professionals and owners. We’re excited about the opportunity to expand Fox Blocks’ product line — and the growth of this market — by combining the strength of two ICF innovators and leaders,” explained Brad Crosby, Airlite Plastics Co. President & CEO.

Both Airlite Plastics Co. and Reward Wall Systems, Inc. are headquartered in Omaha, NE where the companies have enjoyed a long-standing business relationship. Airlite Plastics is one of the earliest molders to design and manufacture ICF blocks and produced Reward ICF units from 1996-2008.

Reward Wall System, Inc. President Ed Storm endorsed the purchase, explaining, “This is a perfect marriage. Airlite Plastics worked with Reward for years and is intimately familiar with the product line. Their expertise in ICF design and self-manufacture together with this expanded volume make for a potent synergy that should be great for existing and new ICF customers.”

Fox Blocks ICF Vice President Mike Kennaw commented, “This acquisition reflects the Fox Blocks commitment to helping grow the ICF market. By gaining scale and volume, we hope to be an ever stronger member of the ICF market, expanding our footprint in the North America market at the same time that we help expand the industry’s footprint in the broader construction products market.”

A key objective over the next three months will be to introduce Reward customers to the Fox Blocks products and personnel. This will insure a smooth transition once the asset acquisition is closed. Prior to the February 15th close Reward Wall Systems will continue to exclusively handle sales and service of Reward products.

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About Reward Wall Systems
Tracing its ICF roots back to 1988, Reward Wall Systems, Inc. is one of the ICF industry’s leading founders, market developers and industry expanders. Reward is known for its ICF innovation, commercial market expertise and broad based ICF industry experience. Reward has developed a strong network of ICF customers, developers, architects, general contractors, residential contractors, and construction supply distributors throughout the U.S. and Canada. More information about Reward Wall Systems, Inc. can be found at www.rewardwalls.com.

The Fox Buck and Concrete: How to Before and Afters

| Insulated Concrete Forms | November 14, 2013

In this video, Fox Blocks’ Glen Klassen does a walk-through of how to properly brace the Fox Buck prior to pouring the concrete, and how to shave off excess ICF with a cheese grater if you don’t.

Have You Heard? We’re Expanding ICF Production to Alaska!

| Fox Blocks ICF Events | October 31, 2013

Map of AlaskaFox Blocks is expanding manufacturing and ICF production  to Anchorage, Alaska, by partnering with Insulfoam Manufacturing Facility. Initially they will be manufacturing and supplying to the Alaska construction market 8-inch block: straights, extended corners, Fox insulated window & door Buck, and HV Clips, with additional products coming in 2014. With a shorter construction season, manufacturing the ICF blocks in Alaska allows a faster and more efficient delivery.

Read the full press release