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How do I apply traditional stucco to an ICF?

Tra­di­tion­al stuc­co has a thick cemen­ti­tious base, typ­i­cal­ly installed over a met­al lath. The met­al lath is fas­tened direct­ly to the Fox Blocks webs with screw or sta­ples.

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Is an ICF house faster to build?
The assem­bly and place­ment of con­crete may take the same time as to build with con­ven­tion­al meth­ods. The advan­tage with Fox Blocks is that the walls are now insu­lat­ed, have a vapor and air bar­ri­er installed and are ready for fin­ish­es once the win­dows and roof are installed. These ben­e­fits will save weeks and/​or months depend­ing on the size of the projects.
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Can I leave Fox Blocks forms exposed to ultraviolet rays for an extended period (months)?
Yes, but you will notice a light dust­ing on the sur­face and a yel­low­ing dis­col­oration of the forms. This does not indi­cate any detri­men­tal effects to the ICFs. We do sug­gest, that if the exte­ri­or fin­ish is not going to be installed with­in around a 3 month peri­od or more, the forms be pro­tect­ed from UV rays by installing a tem­po­rary build­ing wrap type mate­r­i­al. The pow­dery film must be removed with soap and water before the appli­ca­tion of a syn­thet­ic stuc­co fin­ish or water­proof­ing mem­brane.
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How does the ICF block get secured to the foundation?
The ICF blocks are held in place with either low expan­sion spray foam or a met­al starter track. The bracing/​alignment sys­tem, typ­i­cal­ly installed after the 4th course of block, also sup­ports the ICFs in place. Once the con­crete is in the wall there is no con­cern with the forms mov­ing. The con­crete is con­nect­ed to the foot­ing with rein­forc­ing dow­els.
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How do I apply an acrylic stucco finish to an ICF?
Acrylic stuc­co is a thin coat fin­ish which can be direct­ly applied to the EPS insu­la­tion on the exte­ri­or face of the ICF. Fox Blocks pro­vides a con­tin­u­ous EPS sur­face con­ducive for the appli­ca­tion of acrylic stuc­co. All acrylic stuc­co man­u­fac­tures are famil­iar with ICFs as a sub­strate and each have their rec­om­men­da­tions for appli­ca­tion over ICFs. Note there is a dif­fer­ence in the instal­la­tion pro­ce­dures between acrylic stuc­co and tra­di­tion­al stuc­co.
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What is a ‘blow-out’?

A ​‘blow-out’ is a break in the form, gen­er­al­ly due to the pres­sure from the liq­uid con­crete dur­ing the con­crete place­ment and/​or con­sol­i­da­tion. Fox Blocks ICFs are designed to main­tain a high safe­ty fac­tor of pres­sure from the liq­uid con­crete. Dam­aged forms or fail­ure to sup­port areas where forms have been cut leav­ing a large area of EPS between the web sup­ports may cause a blow-out. Over con­sol­i­da­tion may also cause a blow-out.

Fox Blocks rec­om­mends the Pre-Place­ment Check­list be reviewed for all wall assem­blies pri­or to the place­ment of con­crete, to find poten­tial prob­lem areas and install addi­tion­al strap­ping or sup­port to pre­vent blow-outs. Gen­er­al­ly, for an Fox Blocks form, the size of a blow-out may be lim­it­ed to the EPS between the webs, 6″ or 8″ wide by the height of one form. If a blow-out occurs, the con­crete pour moves to anoth­er area on the wall, the hole is patched by replac­ing the EPS, installing wood sup­port over the area, and then resum­ing the pour.

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