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The plas­tic webs in Fox Blocks forms are 100% recy­cled postin­dus­tri­al polypropy­lene. The EPS insu­la­tion is vir­gin mate­r­i­al. Recy­cled con­tent for an ICF block is mea­sured by weight. The recy­cled con­tent by weight of a stan­dard 6″ Fox Blocks form — 48%.

The EPS in an Fox Blocks has a flame retar­dant that allows the forms to be flame resis­tant. The EPS will melt when exposed to sus­tained tem­per­a­tures over 300°F (149°C). The igni­tion point of the melt­ed styrene is 600°F (315°C) (wood is approx­i­mate­ly 500°F (260°C). Fox Blocks have been test­ed to meet the build­ing code require­ments for flame spread and smoke devel­op­ment, plus Fox Blocks may be used as fire resis­tant rat­ed wall assem­blies in schools and hos­pi­tals.

Fox Blocks rec­om­mends that all installers using Fox Blocks ICFs com­plete a Fox Blocks train­ing pro­gram to ensure they have a bet­ter under­stand­ing of the basics. How­ev­er, for first time installers, it is pre­ferred that a Fox Blocks trained, expe­ri­enced installer inspect the instal­la­tion pri­or to place­ment of con­crete and assist in the place­ment of the con­crete, as they are famil­iar with work­ing with con­crete and can ensure the build is struc­tural­ly sound and safe and the walls are con­sol­i­dat­ed prop­er­ly, built straight and plumb.

Ener­gy Star does not eval­u­ate or rate insu­la­tion prod­ucts. Every Fox Blocks home when test­ed by an Ener­gy Rater, can meet and exceed the Ener­gy Star home stan­dards and achieve a 5 Star rat­ing and a ​‘HERS’ score well below the min­i­mum Ener­gy Star require­ment of 85, or in Cana­da, high­er than an Ener­Guide rat­ing of 80.

No, these insu­la­tion prod­ucts are quite dif­fer­ent. EPS is closed cell expand­ed poly­styrene, while XPS is a closed cell extrud­ed poly­styrene. The prop­er­ties, appli­ca­tions and costs of each are quite dif­fer­ent. The major­i­ty of ICFs are man­u­fac­tured with EPS.

EPS does not off-gas. Fox Blocks forms do not and nev­er have con­tained any CFC or HCFC prod­ucts. The forms are made by a steam process that uti­lizes ​‘pen­tene gas’ as a blow­ing agent. The blow­ing agent dis­si­pates from the prod­uct with­in 48 hours of man­u­fac­tur­ing. Fox Blocks forms are odor­less, do not dete­ri­o­rate, and do not off gas.

Test reports con­duct­ed by the Nation­al Research Coun­cil state: ​“The max­i­mum tox­i­c­i­ty index obtained from the com­bus­tion of poly­styrene was of the same order as that of wood.” Fox Blocks ICFs have been test­ed to meet build­ing code require­ments for flame spread rat­ings, smoke devel­op­ment and tox­i­c­i­ty

EPS is list­ed basi­cal­ly under four prop­er­ty clas­si­fi­ca­tions – Type I, II, III and IV. The char­ac­ter­is­tics are based on the den­si­ty of the mold­ed foam which defines the prod­uct type. Fox Blocks ICFs are man­u­fac­tured as a Type II EPS with a den­si­ty of approx­i­mate­ly 1.5 pounds per cubic foot.

Fox Blocks are list­ed in the build­ing codes (IRC- Sec­tions R404, R611 or NBCC Part 9) with spe­cif­ic applic­a­bil­i­ty lim­its for res­i­den­tial con­struc­tion. If the project meets the applic­a­bil­i­ty lim­its with­in the build­ing code, a Pro­fes­sion­al Engi­neer may not be required (depen­dent on local build­ing depart­ment require­ments). A build­ing offi­cial has the right to request engi­neer­ing and in some regions all projects require a professional’s stamp. For any projects that exceed the applic­a­bil­i­ty lim­its, a Pro­fes­sion­al Engi­neer is required for the struc­tur­al design. Check with your local build­ing depart­ment.

The con­crete is nor­mal strength, min­i­mum 2500 psi (20 MPa) per build­ing codes. The mix design spec­i­fies a small­er aggre­gate and high­er slump than con­crete typ­i­cal­ly used for floors. Most Ready-Mix sup­pli­ers are famil­iar with an ICF con­crete mix design.