Why is the concrete limited to a placement height or lifts of 4 feet (1.2 m)?
To alle­vi­ate the pres­sure from the liq­uid con­crete, the con­crete is placed in lay­ers or lifts’. The first lift is lim­it­ed to 4′ (1.2 m) of con­crete around the perime­ter of the build­ing. This allows approx­i­mate­ly one hour for the con­crete to set-up before con­tin­u­ing with the next 4′ (1.2 m) lift. The low­er lift pro­vides sup­port for the next lift as the con­crete is placed con­tin­u­ous­ly around the build­ing in con­sec­u­tive lifts to the top of the wall.
Do ICFs require a special concrete mix design?
The con­crete is nor­mal strength, min­i­mum 2500 psi (20 MPa) per build­ing codes. The mix design spec­i­fies a small­er aggre­gate and high­er slump than con­crete typ­i­cal­ly used for floors. Most Ready-Mix sup­pli­ers are famil­iar with an ICF con­crete mix design.
How do you control voids in the wall?
The con­crete mix is a high slump 5″- 6.5″ (125 mm – 165 mm) with a small­er aggre­gate size so the con­crete flows eas­i­ly. The per­son in charge of plac­ing the con­crete should watch the con­crete flow through­out the whole wall to ensure there are no void pock­ets. Inter­nal vibrat­ing pro­vides good con­sol­i­da­tion, elim­i­nat­ing voids.